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Manufacturing

  • Moistmon System
  • Pontoon Pumping System
  • DTS -Agni-Rakshak
  • Hydrogen-AEM Technology
  • Wireless Temperature monitoring

Moistmon System

The Moistmon System is standalone unit for field installation on oil chamber of equipment to be monitored. It facilitates the user to monitor online moisture content in oil and its changes during working of equipment. The Monitoring of Lubricating and insulating oils helps to ensure the function of Electrical Machines and transformers and minimize expensive service outages. Bearing failures e.g. of turbines or generators and diesel engines and breakdowns in oil-insulated transformers can be prevented by systematic early recognition by means of online measurement of high-water content in oil.
Features and Benefits

Moistmon system is a standalone unit for field installation, on oil chambers of equipments to be monitored. It facilitates continuous online monitoring of moisture content in oil (during working of equipment as well stationary condition). Hence, it is a valuable tool to warn the user in advance for reliable operation of the equipments.

Moistmon System can be used for:
  • Online detection of potentially dangerous conditions, arising due to sudden increase of moisture which can lead to heavy wear and tear of the equipment.
  • Detection of increase or ingress of moisture in oil.
  • Determination of site-specific preventive maintenance schedule of oil, by studying the moisture content under various ambient and operating conditions.
Installed Project Location:
  • BHEL, Bhopal Madhya Pradesh
  • Chutak HEP, Ladakh J&K
  • Parbati Power Station-III, Himachal
  • Teesta Lower Dam -III, West Bengal
  • Koldam HEP, Himachal,
  • GVK_Srinagar HEP, Uttrakhand
  • Maheshwar HEP, Madhya Pradesh
  • Kameng HEP, Arunachal Pradesh
  • Tuirial HEP, Assam
  • Nyabarongo- South Africa
  • Salma Dam, Afganistan
  • Mangdechu HEP, Bhiutan,
  • Punatsangchhu, Bhutan,

Pontoon Pumping System

BCTPL floating pump stations (Horizontal End Suction/Non-Clog Submersible type pump with Platform) Floating pump stations are essential pumping solutions designed for operation in reservoirs, lagoons, and rivers. These stations are equipped with advanced marine, mechanical, hydraulic, electrical, and electronic systems, ensuring high performance and reliability.
Advantages
  • Portability: These stations can be easily relocated without requiring civil works.
  • Economic Efficiency: They eliminate the need for costly civil constructions and operational stoppages associated with the installation of conventional stations.
  • Supernatant Water Suction: By drawing water from just below the surface, these stations prevent the intake of sediments from the reservoir bottom.
  • Operational Efficiency: The system is optimized for maximum overall efficiency.
  • Self-Priming: Floating systems are self-priming by design, eliminating the need for complex priming systems.
  • High Quality: Rigorous quality controls applied to pump manufacturing are also implemented across all components of the floating system.
Applications
  • Mining
  • Water supply
  • Pumping water from rivers for drinking water systems
  • Pumping water from rivers for irrigation systems in agroindustry

DTS -Agni-Rakshak

‘Agni-Rakshak’ is a Raman optical fiber distributed temperature sensor system that can detect distributed and local fire events over long lengths. It basically measures the distributed temperature over long lengths (up to few hundred meters or more) along the sensing fiber. Here, the optical fiber itself acts as an array of distributed sensing elements. The system is very useful in detecting the onset of fire by sensing the heat. It has the capability to provide the information about the location, width and temperature of the fire zone to which the sensing fiber is subjected to. The system can generate the audio-visual alarms for various fire zones in the fiber. ‘Agni-Rakshak’ has its applications in fire monitoring in hospitals, buildings, road & rail tunnels, stations, cable trays of power cables, high-capacity transformers, coal conveyors, warehouse and storage, cement industry, oil & gas Industry, Nuclear industry and sensitive installations etc.

Advantages of Agnirakshak: –

  • Single sensor is able to detect fire over a wide spread area.
  • Provides information about the onset of fire well before the actual fire takes place.
  • Hassle free installation, no complex wiring of numerous point sensors. Based on single fiber optics.
  • Uses optical fiber as passive sensing element, no hazard of fire due to spark in areas dealing with inflammable material like coal, gasoline, diesel etc.
  • Effective even in harsh environments of high EMI.
  • Ability to react to distributed and local fire events for rapid action and effective troubleshooting.

The following are the primary applications: –

  • Cable tunnels, vents, trays, or cabinet installations where heat might accumulate and cause a fire.
  • Hospitals, Buildings Storage tanks, Road and rail tunnels and stations, Transformers, Warehousing and Storage, Cement Industry
  • Oil and gas Industry, Nuclear Industry, Sensitive installations

Agnir Rakshak-9 read more…


Hydrogen-AEM Technology

BCTPL has entered into a strategic alliance with Enapter for its green hydrogen with AEM technology.
Enapter’s patented anion exchange membrane (AEM) electrolyser is a standardised, stackable and flexible system to produce on-site hydrogen. The modular design – paired with advanced software integration – allows set up in minutes and remote control and management. Stack this electrolyser to achieve the required hydrogen flowrate.

Wireless Temperature monitoring

BCTPL has recently entered into collaboration with PQSense Taiwan for its state of art wireless temperature monitoring system.
RFID Sensing Technology: An RFID sensing system includes a passive RFID sensor, a reader capable of collecting temperature from the sensor and its antenna. The reader’s antenna constantly sends radio frequencies signal to the sensor. On one hand, the radio frequency transmits energy to activate the sensor. While simultaneously transmitting a command including the sensor’s ID, telling it to measure the temperature. After activation, the sensor sends the current temperature back to the reader. The whole process is a digital transmission with CRC code under RFID’s ISO Protocol, making it stable and reliant. A major advantage of RFID technology is its passive operating mode. The sensors no longer need batteries, it features a wireless power supply, wireless data transmission, long lifespan and is maintenance-free. This make it very suitable for smart grid enviorment where high voltages or high currents exists.

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